Membrane Separation of VOCs—(Membrane Technology and Research Inc.)

Description of Technology

These vapor treatment technologies are based on permselective membranes that separate the organic components from the vapor stream, producing a VOC-free air stream.  The membrane modules are designed with membranes that are much more permeable to VOCs than air.  VOCs and some air permeate the membrane, thereby producing a nonpermeate, or reject, stream that is depleted of VOCs.  The contaminated air stream contacts one side of the membrane, which is 10 to 100 times more permeable to the organic compound than to air.  The separation is accomplished by a “reverse selective” polymeric membrane into which organic molecules have higher solubility than smaller molecules such as nitrogen, hydrogen or methane.  The membrane separates the contaminated air into two streams, a permeate stream containing most of the organic vapor and a clean residual air stream.  Then the organic vapor is compressed and condensed to remove the organic fraction, while the purified air stream may be vented or recycled into the system.  System capacity can range from 1 to 700 scfm, and are significantly smaller than carbon adsorption systems of similar capacity.  The systems have been tested with air streams containing concentrations of organic compounds from 100 to more than 10,000 ppm.  The VaporSep® system removes from 90 to 99% of the organic vapor depending on the organic compounds present and the reactor design, with the purified air stream having an organic concentration that is generally low enough for discharge to the atmosphere.  This VaporSep® system can treat air streams containing flammable or nonflammable halogenated and nonhalogenated organic compounds, including chlorinated hydrocarbons, chloroflurocarbons, and fuel hydrocarbons.

 

The Membrane Technology and Research, Inc. (MTR) membrane unit is a perforated pipe bound within a spirally-wound module and spacers.  Feed gas flows between the membrane leaves, with the preferentially permeable component spiraling inward to connect in the central permeate collection pipe.  The remainder of the feed flows across the membrane surface and exits as the residue. 

 

Figure 1. Vendor diagram of the components of the VaporSep® system membrane.

 

 

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