Commonly Used Technologies for Gas and Vapor Control from SVE Operations (8/22/02)

Control of gas and vapor pollutants from SVE operations can be carried out in several ways.  Commonly applied technologies for treating gases and vapor include the following: granular activated carbon (adsorption), thermal oxidation and catalytic oxidation.  Each of these treatment techniques are typically economic over a certain range of concentrations, and some are better suited to treat some pollutants than others. 

 

Granulated Activated Carbon (GAC)

 

Granular activated carbon is a material used to filter harmful chemicals from polluted air or water.  This type of technology is called adsorption.  As polluted water or air flows through an activated carbon filter, chemicals adsorb or stick to the surface and within the pores of the carbon.  Because activated carbon is very porous and has a large surface area it is an ideal adsorbent material.  Most tap water filters and fish tank filters at home contain activated carbon and work the same way.  When the available surface of the activated carbon fills up with chemicals, the carbon is said to be spent and needs to be either replaced or regenerated.  Since pollutants are only trapped, and not destroyed by adsorption, spent adsorbent may need to be managed as a hazardous waste.  If replaced, the spent carbon with the adsorbed chemicals is disposed at an approved landfill or incinerator.  If regenerated, the carbon is normally heated off-site to release the adsorbed contaminants that are then further treated.  GAC is best suited to sites where the vapor has a consistent flow rate and low concentration.

 

Click here for more technical information on GAC, including a report on its performance at a hazardous waste site. 

 

Thermal Oxidation

 

Thermal oxidation is a process that converts organic compounds to principally carbon dioxide (CO2) and water (H2O).  Thermal oxidation is used for the destruction of a wide variety of organic vapors.  In this process, the vapors are heated to high temperatures (usually in the 1,200 to 1,800 °F range) to oxidize (burn) the organic compounds.  Thermal oxidation is normally used when the amount and concentration of organic vapors is high enough so that little or no supplemental fuel is required to maintain the desired temperature.

 

The term "thermal oxidizer" generally refers to units that do not use a catalyst.  Contaminants in the gases or vapors are heated to a temperature sufficiently high to quickly react with oxygen to form less harmful end products, e.g., carbon dioxide and water vapor.  In the case of treating vapor containing chlorinated solvents, hydrochloric acid gas is produced which is typically controlled using a scrubber.  Thermal oxidation is commonly applied where it is important to destroy the pollutant molecules, e.g., toxic compounds such as chlorinated solvents.   Design and operating considerations are important to ensure complete destruction of contaminants, and in the case of treating chlorinated organics, to prevent the formation of unwanted byproducts such as dioxins. 

 

Click here for more technical information on thermal oxidation.

 

Catalytic Oxidation

 

Catalytic oxidation is a process where a catalyst promotes the oxidation reaction at lower temperatures.  Different types of catalysts can be used and they are affected differently by the type and concentration of the contaminant(s) being treated.  Catalytic oxidation units generally operate between 600 and 950 °F. Catalytic oxidation is normally used when the amount and concentration of contaminants is fairly low.  A small burner operated with natural gas (methane) or propane gas is commonly used to heat the catalytic units.

 

Catalytic oxidizer units modify the thermal oxidizer concept by adding a catalyst to promote the oxidation reaction, providing a faster reaction rate and/or reduced reaction temperature.  This allows for a more cost-effective operation at low contaminant concentrations.  A faster reaction requires a smaller reaction chamber, thus reducing capital costs; and low operating temperatures generally reduce auxiliary fuel requirements, thus reducing operating costs.  Design and operating considerations are critical because the catalyst may be adversely affected by high temperatures and high concentrations of organics.  Levels of particulate matter, certain metals, and halogenated (e.g. chlorine-containing) organics can also impact performance of a catalyst over time..

 

Click here for more technical information on catalytic oxidation.

 

For additional information on vapor control technologies, including biofiltration, click here.